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Initiatives in FY 2011

Energy-Saving Initiatives at Azbil Kyoto

Elevated water tank for flow calibration rig

Elevated water tank for flow calibration rig

Azbil Kyoto Co., Ltd. began implementing CO2 reduction measures in fiscal year 2010. Azbil Kyoto is a key azbil Group producer of the flow measurement equipment, including electromagnetic flowmeters and water meters. In addition to manufacturing electromagnetic flowmeters, water meters, and heat meters for industrial, air-conditioning, and water supply applications in Japan and around the world, Azbil Kyoto also has one of Japan’s largest flow calibration rigs. In January 2010, Azbil Kyoto began offering calibration services for electromagnetic flowmeters made by other manufacturers.
Because this initiative was expected to lead to greater energy usage, from the start Azbil Kyoto considered various energy saving initiatives including the installation of a visualization system to monitor electricity, air, gas, and water usage.

Improving Operations with “Visualization”

Energy conservation at Azbil Kyoto has centered on improvements through operational changes. Personnel in charge of each production process guided employees in a review to develop specific improvement targets for each process. When developing various ideas using a trial-and-error approach, visualizing the amount of electricity usage with Azbil Corporation’s EneSCOPE™ energy management and analysis system and ENEOPT™pers, an energy control optimization package, helped to efficiently verify the efficacy of initiatives and enabled immediate progress to the next step.
The substantial results of this series of localized initiatives for each process led to a 13% year-on-year reduction in CO2 emissions.
As part of its visualization-led operational improvements, the company changed the operating hours of the lifting pump used to supply large quantities of water for the flow calibration rig.
This resulted in reduced power usage during peak demand, while the change in the amount of contracted electricity helped to significantly lower costs as well. Looking forward, Azbil Kyoto will continue to implement operational improvements, consider facility improvements, and review further energy-saving measures.

Lifting pump valves

Lifting pump valves

Electricity Conservation Efforts at the Fujisawa Technology Center

Individual control of overhead lighting

Individual control of overhead lighting

The Fujisawa Technology Center in Kanagawa Prefecture is one of our primary business sites, with approximately 1,800 employees. It is an important site for our electricity conservation measures, which are adapted to individual building specifications. One building in particular, which has been promoting energy visualization, incorporated its own unique approach to high-priority measures such as shifting usage to off-peak hours, controlling power demand, and employee-led electricity conservation. In order to shift power usage to offpeak hours, the entire building was pre-cooled prior to working hours, when power usage was not restricted. Then, during the period subject to usage reductions, cooling was accomplished using only ice generated with nighttime electricity and kept in thermal energy storage. Our proprietary forecasting technology, which incorporates weather forecast information, was also used to minimize the pre-cooling required. Additionally, an incentivetype control system was introduced that allowed a lower indoor temperature setting if lights were turned off. A system introduced on a trial basis allowed employees to take the lead in setting the indoor temperature for each workday.
These initiatives helped cut peak electricity consumption on every workday subject to power usage restrictions by more than 40% at the building and by some 30% for the entire Fujisawa Technology Center, greatly exceeding the target.

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